Subsea connection systems are ROV operated horizontal and vertical tie-in connections used in the subsea oil and gas industry for connecting rigid or flexible flowlines, pipeline and jumpers with subsea piping modules such as wells, manifolds, in-line tees and riser bases.
Subsea Connection Systems
eSubsea provide design, engineering and verification of subsea connection systems including piping analysis. Through our partners, we can deliver cost-efficient field proven and reliable subsea connection systems hydraulic couplers and ROV tooling for oil and gas production and water injection for all water depths including deep and ultra-deep water. Both vertical and horizontal ROV operated connection systems can be provided in nominal sizes from 2 Inch all the way up to 36 inch with high pressure (5,000 psi (345 bar), 10,000 psi (690 bar), 15,000 psi (1,035 bar)) and high temperature capabilities. The diver-less subsea connections system is delivered complete with all required equipment, seals and gaskets, consumables and required subsea tooling.
Included in the line of connection products are also hydraulic couplers used for scale squeeze and chemical injection.
The large and small-bore connectors are basically subsea clamp connectors with metal to metal sealing. The clamp are equipped with a single drive screw and ROV bucket according to relevant codes and standards and have backseat testing capabilities.
The subsea flowline connection systems include misalignment capabilities which is essential for reduction of residual pipe stress and to minimize the risk of hydrogen induced stress cracking (HISC) as per DNVGL-RP-F112. The misalignment tie-in and connection systems are used for tie-in and connection operations of wells, rigid jumper spools, pipelines and flowlines, template and manifolds, riser bases, PLEM/PLET and other subsea structures.
The clamp connector system is fully piggable and can be used for pig launchers and receivers. The subsea connection system also includes cathodic protection and thermal insulation.
All welding, coating, parts and components of the clamp connection system is designed and built to the highest quality control and with the best materials according to API 6A and API 17D.
A collet connector is also available and is a high-pressure hydraulic connector which is made up and released by the ROV using hydraulic supply. A field proven 18 3/4 inch wellhead connector is available and field proven. The collet connector and is engineered integrated into existing guiding and support structure for any subsea application and is also piggable. The collet connector works using a number of locking segments which constitute the locking mechanism between the hubs with correct pre-tension. The segments are operated to lock unlock position by a locking ring operated by a set of hydraulic cylinders. The seal is suspended in a seal retainer bolted to the connector body. The collet bore configuration can be single or mono-bore and multi-bore. The application can be all types of rigid and flexible flowline and jumper connections, manifold and Xmas trees wing hub connections and umbilical connections.
Connection System Tooling
The standard tooling available for the subsea connection systems are: Seal replacement tools, Seal cleaning and inspection tool and stroking tools for pull-in and connection. In addition, other types of ROV intervention tooling and lifting tools can be provided or custom design
Onshore and Topside Connectors
With minor modifications, the connection system can also be utilised for topside and onshore applications. The misalignment capability will reduce the required tolerances for the piping lengths and effectively remove the stresses from forcing the correct angle on the pipe during connection.